FSC 6160: Organizing Miscellaneous Battery Retaining Fixtures, Liners, and Ancillary Items
Federal Supply Classes (FSCs) organize a wide range of components that are procured by the U.S. government and private industries alike, with FSC 6160 in particular encompassing liners, trays, and other various products that specifically support the operation of battery systems. In this blog, we will cover the various components found under FSC 6160, going over their designs and notable subtypes to clarify their roles in safeguarding battery performance.
The Significance of FSC 6160
FSC 6160 is dedicated to housing specialized components that ensure the safe and efficient operation of battery systems. This classification helps to separate such items from broader electrical component categories and batteries themselves, making them far more readily identifiable and accessible for maintenance and upgrades.
Part Types Found within FSC 6160
Battery Boxes, Covers, and Liners
Boxes
Battery boxes are designed to completely house and protect batteries from environmental hazards and physical damage. Their construction varies depending on the application, ranging from rugged metal boxes for military use to specialized plastic units for sensitive electronic equipment. Furthermore, some subtypes may include ventilation systems to dissipate heat and gases, secure locking mechanisms to prevent unauthorized access, and compartments tailored for specific battery sizes and configurations.
Covers
Battery covers also serve as protective shields from external contaminants and physical impacts. However, they do not fully enclose the battery like boxes, simply fitting over it or designated areas to provide targeted protection. To withstand harsh conditions, they are typically made from materials like high-impact plastics or treated metals. Some covers even incorporate sealing mechanisms to prevent moisture ingress, thereby prolonging a battery’s lifespan.
Liners
Liners provide an additional layer of protection within battery compartments, but in contrast to the previously mentioned components, they primarily aim to provide internal protection. These components focus on preventing corrosion and containing leaks rather than physical shielding. Two notable types include:
- Acid-Resistant Liners: Crafted from materials impervious to corrosive battery acids, these liners are indispensable in applications involving lead-acid batteries.
- Thermal Liners: Serving to maintain stable battery temperatures, thermal liners are crucial for battery systems in environments that are subject to extreme temperature variations.
Battery Racks, Trays, and Retainers
Racks, trays, and retainers all provide structured support for batteries, overall helping to optimize space utilization and accessibility for maintenance. Additionally, they are usually constructed with durable materials like stainless steel, coated aluminum, or acid-resistant polymers to withstand environmental stressors and the weight of multiple battery units. While they share these fundamental similarities, each component has a distinct function in organization.
Racks
Battery racks support and arrange multiple batteries in a stable, accessible configuration. They are commonly used in large-scale battery storage systems, such as backup power supplies or industrial applications. Notable subtypes include:
- Fixed Racks: Engineered for permanent installations, these racks offer rigid, high-capacity storage for stationary battery systems.
- Modular Racks: Designed for scalability, modular racks allow additional sections to be added as power needs increase.
- Seismic Racks: Reinforced to withstand seismic activity, these racks are essential in areas prone to earthquakes.
Trays
Battery trays serve as containment solutions for batteries within enclosures, often finding their use in applications requiring frequent handling, inspection, or replacement. Some variations are:
- Slotted Trays: These trays feature individual compartments to prevent batteries from shifting.
- Drainage Trays: Equipped with channels to direct leaks away from batteries, drainage trays minimize potential damage from spilled electrolyte.
- Slide-Out Trays: Providing easy access in confined spaces, these trays simplify maintenance and battery swaps.
Retainers
Retainers further enhance battery security by preventing movement that could disrupt connections or cause damage. They are vital in environments subject to vibrations or frequent handling. Different types of retainers are available to accommodate specific needs, including:
- Spring Retainers: These retainers are utilized to provide tension and hold batteries in place, particularly in applications where vibration is a prominent concern.
- Clip Retainers: Allowing for quick and easy battery installation and removal, these retainers are commonly found in portable devices.
- Bolt-Down Retainers: This variant provides a secure, fixed hold for heavy-duty applications.
Ancillary Items
FSC 6160 also includes an array of ancillary items that support battery system integrity, such as:
- Battery Vent Tubes: Designed to channel gasses like hydrogen away from battery compartments, these tubes prevent pressure buildup and reduce the risk of explosions in sealed enclosures.
- Battery Filler Caps: These caps provide a secure seal for battery cells, preventing electrolyte leakage. Many caps are also equipped with ventilation features to regulate gas escape and maintain internal pressure balance.
- Battery Post Shields: Acting as protective covers for battery terminals, post shields help prevent accidental short-circuiting and corrosion caused by exposure to moisture or contaminants.
NSN 360: Your Procurement Solution for FSC 6160 Items
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